Custom USB Type-C to Dual Audio Video Splitter Interface Cable Assembly with Integrated Strain Relief

Custom USB Type-C to Dual Audio Video Splitter Interface Cable Assembly with Integrated Strain Relief

Custom USB Type-C to Dual Audio Video Splitter Interface Cable Assembly with Integrated Strain Relief

Product Specifications

Primary InterfaceUSB Type-C
Secondary Interface3.5mm Female Audio/Signal Sockets
Outer JacketPVC / TPE
Insulation Resistance10MΩ Minimum at 300V DC testing
ShieldingTinned copper spiral wrapping + conductive aluminum foil wrapping

Product Description

This custom multi-conductor splitter cable converts a single USB Type-C input into dual inline analog signal jacks and a color-coded wire harness branch. Featuring an advanced overmolded strain relief (SR) block, it splits complex multimedia data feeds while retaining extreme flexibility and structural toughness.

  • Specific Application Scenarios:

    • In-Vehicle Infotainment (IVI): Splitting centralized dashboard console feeds into individual passenger headphone or video displays.

    • Commercial AV Matrices: Distributing unified smart controller outputs to multiple analog recording or amplifier units.

    • Medical Endoscopy Systems: Feeding high-definition camera probe data into both live display screens and internal recording hard drives.

  • Industry Pain Points Solved:

    • Flex Failure at Splitting Junctions: Disperses the severe mechanical pulling forces and bending stress at the wire splitting point using a robust overmolded anchor block, keeping delicate internal solder arrays completely stress-free.

    • Digital-to-Analog Inter-Circuit Cross-Talk: Employs independent tinned copper spiral shielding on each branch, preventing high-frequency digital clock lines from bleeding electro-magnetic noise into nearby analog audio circuits to cause "buzzing" sounds.

Key Features

  • Premium overmolded strain relief blocks shield delicate internal solder matrices.
  • Versatile Type-C conversion architecture merges modern ports with analog line splittings.
  • Multi-conductor color coding accelerates rapid error-free internal system assembly.
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